Solar Cells that See Red

Solar Cells that See Red

  10:25:00 AM    Science Lover

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Metamaterials that convert lower-energy photons to usable wavelengths could offer solar cells an efficiency boost.

Light switch: In a process that could make
solar cells more efficient, green laser light
is "upconverted" to blue light by a
solution of dyes and metal nanoparticles.
Credit: Jennifer Dionne

Researchers at Stanford University have demonstrated a set of materials that could enable solar cells to use a band of the solar spectrum that otherwise goes to waste. The materials layered on the back of solar cells would convert red and near-infrared light—unusable by today's solar cells—into shorter-wavelength light that the cells can turn into energy. The university researchers will collaborate with the Bosch Research and Technology Center in Palo Alto, California, to demonstrate a system in working solar cells in the next four years.

Even the best of today's silicon solar cells can't use about 30 percent of the light from the sun: that's because the active materials in solar cells can't interact with photons whose energy is too low. But though each of these individual photons is low energy, as a whole they represent a large amount of untapped solar energy that could make solar cells more cost-competitive.

The process, called "upconversion," relies on pairs of dyes that absorb photons of a given wavelength and re-emit them as fewer, shorter-wavelength photons. In this case, the Bosch and Stanford researchers will work on systems that convert near-infrared wavelengths (most of which are unusable by today's solar cells). The leader of the Stanford group, assistant professor Jennifer Dionne, believes the group can improve the sunlight-to-electricity conversion efficiency of amorphous-silicon solar cells from 11 percent to 15 percent.



The concept of upconversion isn't new, but it's never been demonstrated in a working solar cell, says Inna Kozinsky, a senior engineer at Bosch. Upconversion typically requires two types of molecules to absorb relatively high-wavelength photons, combine their energy, and re-emit it as higher-energy, lower-wavelength photons. However, the chances of the molecules encountering each other at the right time when they're in the right energetic states are low. Dionne is developing nanoparticles to add to these systems in order to increase those chances. To make better upconversion systems, Dionne is designing metal nanoparticles that act like tiny optical antennas, directing light in these dye systems in such a way that the dyes are exposed to more light at the right time, which creates more upconverted light, and then directing more of that upconverted light out of the system in the end.

The ultimate vision, says Dionne, is to create a solid. Sheets of such a material could be laid down on the bottom of the cell, separated from the cell itself by an electrically insulating layer. Low-wavelength photons that pass through the active layer would be absorbed by the upconverter layer, then re-emitted back into the active layer as usable, higher-wavelength light.

Kozinsky says Bosch's goal is to demonstrate upconversion of red light in working solar cells in three years, and upconversion of infrared light in four years. Factoring in the time needed to scale up to manufacturing, she says, the technology could be in Bosch's commercial solar cells in seven to 10 years.

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Record Efficiency of 18.7 Percent for Flexible Solar Cells on Plastics, Swiss Researchers Report

Record Efficiency of 18.7 Percent for Flexible Solar Cells on Plastics, Swiss Researchers Report

  1:09:00 PM    Science Lover

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Scientists at Empa, the Swiss Federal Laboratories for Materials Science and Technology, have further boosted the energy conversion efficiency of flexible solar cells made of copper indium gallium (di)selenide (also known as CIGS) to a new world record of 18.7 percent -- a significant improvement over the previous record of 17.6 percent achieved by the same team in June 2010.

Flexible thin film CIGS solar cell on polymer substrate 
developed at Empa. (Credit: Copyright: Empa)

The measurements have been independently certified by the Fraunhofer Institute for Solar Energy Systems in Freiburg, Germany.

It's all about money. To make solar electricity affordable on a large scale, scientists and engineers worldwide have long been trying to develop a low-cost solar cell, which is highly efficient, easy to manufacture and has high throughput. Now a team at Empa's Laboratory for Thin Film and Photovoltaics, led by Ayodhya N. Tiwari, has made a major step forward. "The new record value for flexible CIGS solar cells of 18.7% nearly closes the "efficiency gap" to solar cells based on polycrystalline silicon (Si) wafers or CIGS thin film cells on glass," says Tiwari. He is convinced that "flexible and lightweight CIGS solar cells with efficiencies comparable to the "best-in-class" will have excellent potential to bring about a paradigm shift and to enable low-cost solar electricity in the near future."

One major advantage of flexible high-performance CIGS solar cells is the potential to lower manufacturing costs through roll-to-roll processing while at the same time offering a much higher efficiency than the ones currently on the market. What's more, such lightweight and flexible solar modules offer additional cost benefits in terms of transportation, installation, structural frames for the modules etc., i.e. they significantly reduce the so-called "balance of system" costs. Taken together, the new CIGS polymer cells exhibit numerous advantages for applications such as facades, solar farms and portable electronics. With high-performance devices now within reach, the new results suggest that monolithically-interconnected flexible CIGS solar modules with efficiencies above 16% should be achievable with the recently developed processes and concepts.

At the forefront of efficiency improvements

In recent years, thin film photovoltaic technology based on glass substrates has gained sufficient maturity towards industrial production; flexible CIGS technology is, however, still an emerging field. The recent improvements in efficiency in research labs and pilot plants -- among others by Tiwari's group, first at ETH Zurich and since a couple of years now at Empa -- are contributing to performance improvements and to overcoming manufacturability barriers.

Working closely with scientists at FLISOM, a start-up company who is scaling up and commercializing the technology, the Empa team made significant progress in low-temperature growth of CIGS layers yielding flexible CIGS cells that are ever more efficient, up from a record value of 14.1% in 2005 to the new "high score" of 18.7% for any type of flexible solar cell grown on polymer or metal foil. The latest improvements in cell efficiency were made possible through a reduction in recombination losses by improving the structural properties of the CIGS layer and the proprietary low-temperature deposition process for growing the layers as well as in situ doping with Na during the final stage. With these results, polymer films have for the first time proven to be superior to metal foils as a carrier substrate for achieving highest efficiency.

Record efficiencies of up to 17.5% on steel foils covered with impurity diffusion barriers were so far achieved with CIGS growth processes at temperatures exceeding 550°C. However, when applied to steel foil without any diffusion barrier, the proprietary low temperature CIGS deposition process developed by Empa and FLISOM for polymer films easily matched the performance achieved with high-temperature procedure, resulting in an efficiency of 17.7%. The results suggest that commonly used barrier coatings for detrimental impurities on metal foils would not be required. "Our results clearly show the advantages of the low-temperature CIGS deposition process for achieving highest efficiency flexible solar cells on polymer as well as metal foils," says Tiwari.

The projects were supported by the Swiss National Science Foundation (SNSF), the Commission for Technology and Innovation (CTI), the Swiss Federal Office of Energy (SFOE), EU Framework Programmes as well as by Swiss companies W.Blösch AG and FLISOM.

Scaling up production of flexible CIGS solar cells

The continuous improvement in energy conversion efficiencies of flexible CIGS solar cells is no small feat, says Empa Director Gian-Luca Bona. "What we see here is the result of an in-depth understanding of the material properties of layers and interfaces combined with an innovative process development in a systematic manner. Next, we need to transfer these innovations to industry for large scale production of low-cost solar modules to take off." Empa scientists are currently working together with FLISOM to further develop manufacturing processes and to scale up production.

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'Cling-film' solar cells could lead to advance in renewable energy

'Cling-film' solar cells could lead to advance in renewable energy

  9:16:00 PM    Science Lover

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A scientific advance in renewable energy which promises a revolution in the ease and cost of using solar cells, has been announced today. A new study shows that even when using very simple and inexpensive manufacturing methods - where flexible layers of material are deposited over large areas like cling-film - efficient solar cell structures can be made.

A polymer solar cell ready for testing; the metal connections allow us to measure different areas of the film and measure the device efficiency amongst other parameters. Credit: Andrew Parnell

The study, published in the journal Advanced Energy Materials, paves the way for new solar cell manufacturing techniques and the promise of developments in renewable solar energy. Scientists from the Universities of Sheffield and Cambridge used the ISIS Neutron Source and Diamond Light Source at STFC Rutherford Appleton Laboratory in Oxfordshire to carry out the research.

Plastic (polymer) solar cells are much cheaper to produce than conventional silicon solar cells and have the potential to be produced in large quantities. The study showed that when complex mixtures of molecules in solution are spread onto a surface, like varnishing a table-top, the different molecules separate to the top and bottom of the layer in a way that maximises the efficiency of the resulting solar cell.

ISIS' Target Station 2 at STFC Rutherford Appleton Laboratory in Oxfordshire. Credit: STFC

Dr Andrew Parnell of the University of Sheffield said, "Our results give important insights into how ultra-cheap solar energy panels for domestic and industrial use can be manufactured on a large scale. Rather than using complex and expensive fabrication methods to create a specific semiconductor nanostructure, high volume printing could be used to produce nanoscale (60 nanometers) films of solar cells that are over a thousand times thinner than the width of a human hair. These films could then be used to make cost-effective, light and easily transportable plastic solar cell devices such as solar panels."

Dr Robert Dalgliesh, one of the ISIS scientists involved in the work, said, "This work clearly illustrates the importance of the combined use of neutron and X-ray scattering sources such as ISIS and Diamond in solving modern challenges for society. Using neutron beams at ISIS and Diamond's bright X-rays, we were able to probe the internal structure and properties of the solar cell materials non-destructively. By studying the layers in the materials which convert sunlight into electricity, we are learning how different processing steps change the overall efficiency and affect the overall polymer solar cell performance."

This image shows how eutrons are scattered from one of the solar cell layers. Modelling this information helps us understand the composition and structure within the layer. The intense horizontal line is the mirror-like reflection (specular reflectivity) from the solar cell. The data was taken on the instrument Offspec at ISIS' Target Station 2. Credit: STFC

"Over the next fifty years society is going to need to supply the growing energy demands of the world's population without using fossil fuels, and the only renewable energy source that can do this is the Sun", said Professor Richard Jones of the University of Sheffield. "In a couple of hours enough energy from sunlight falls on the Earth to satisfy the energy needs of the Earth for a whole year, but we need to be able to harness this on a much bigger scale than we can do now. Cheap and efficient polymer solar cells that can cover huge areas could help move us into a new age of renewable energy."

Solar cells

Photovoltaics are semiconductor devices that are used to generate low-cost renewable energy - most commonly as solar panels. When sunlight hits a photovoltaic cell, it is absorbed and its energy is converted into an electrical current. Most photovoltaic devices are made with silicon; however, devices can also be made from plastic (organic photovoltaic devices).



Plastic films can be deposited from solution by low-cost, roll to roll printing techniques resulting in significant overall savings in energy and cost. This is where the film is put on a roll and goes through a series of processes similar to the way newspapers are printed and taken off a roll at the end. There are currently products using this type of technology. To increase usage further, however, the technology needs to be more efficient. Polymer solar cells are currently 7-8% efficient.The next step is to develop cells which are 10% efficient or more for commercial viability.

The materials used in the research carried out by the collaboration are called PCDTBT (poly [N-9′-heptadecanyl-2,7-carbazole-alt-5,5-(4′,7′-di- 2-thienyl- 2′,1′,3′-benzothiadiazole): PCBM ([6,6]- phenyl-C61-butyric acid methylester), a material based on Nobel-prize-winning (Chemistry 1996) work of Professor Richard Smalley and Professor Harry Kroto (amongst others) on the C60 Buckminsterfullerene or buckyball form of carbon.Bright X-rays using instruments at Diamond Light Source were used to study the crystallinity of the material; neutrons at ISIS were used to examine the material's composition profile.

More information: The research is published in Advanced Energy Materials, volume 1, issue 4 July 2011. The paper is also available to view online.

Provided by Science and Technology Facilities Council

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Solar Cells Thinner Than Wavelengths of Light Hold Huge Power Potential

Solar Cells Thinner Than Wavelengths of Light Hold Huge Power Potential

  10:21:00 AM    Science Lover

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Ultra-thin solar cells can absorb sunlight more efficiently than the thicker, more expensive-to-make silicon cells used today, because light behaves differently at scales around a nanometer (a billionth of a meter), say Stanford engineers. They calculate that by properly configuring the thicknesses of several thin layers of films, an organic polymer thin film could absorb as much as 10 times more energy from sunlight than was thought possible.

This schematic diagram of a thin film organic solar 
cell shows the top layer, a patterned, roughened
scattering layer, in green. The organic thin film layer, 
shown in red, is where light is trapped and electrical
current is generated. The film is sandwiched between 
two layers that help keep light contained within 
the thin film. (Credit: Reproduced with permission
from Proceedings of the National Academy 
of Sciences USA)

In the smooth, white, bunny-suited clean-room world of silicon wafers and solar cells, it turns out that a little roughness may go a long way, perhaps all the way to making solar power an affordable energy source, say Stanford engineers.

Their research shows that light ricocheting around inside the polymer film of a solar cell behaves differently when the film is ultra thin. A film that's nanoscale-thin and has been roughed up a bit can absorb more than 10 times the energy predicted by conventional theory.

The key to overcoming the theoretical limit lies in keeping sunlight in the grip of the solar cell long enough to squeeze the maximum amount of energy from it, using a technique called "light trapping." It's the same as if you were using hamsters running on little wheels to generate your electricity -- you'd want each hamster to log as many miles as possible before it jumped off and ran away.

"The longer a photon of light is in the solar cell, the better chance the photon can get absorbed," said Shanhui Fan, associate professor of electrical engineering. The efficiency with which a given material absorbs sunlight is critically important in determining the overall efficiency of solar energy conversion. Fan is senior author of a paper describing the work published online by Proceedings of the National Academy of Sciences.

Light trapping has been used for several decades with silicon solar cells and is done by roughening the surface of the silicon to cause incoming light to bounce around inside the cell for a while after it penetrates, rather than reflecting right back out as it does off a mirror. But over the years, no matter how much researchers tinkered with the technique, they couldn't boost the efficiency of typical "macroscale" silicon cells beyond a certain amount.

Eventually the scientists realized that there was a physical limit related to the speed at which light travels within a given material.

But light has a dual nature, sometimes behaving as a solid particle (a photon) and other times as a wave of energy, and Fan and postdoctoral researcher Zongfu Yu decided to explore whether the conventional limit on light trapping held true in a nanoscale setting. Yu is the lead author of the PNAS paper.

"We all used to think of light as going in a straight line," Fan said. "For example, a ray of light hits a mirror, it bounces and you see another light ray. That is the typical way we think about light in the macroscopic world.

"But if you go down to the nanoscales that we are interested in, hundreds of millionths of a millimeter in scale, it turns out the wave characteristic really becomes important."

Visible light has wavelengths around 400 to 700 nanometers (billionths of a meter), but even at that small scale, Fan said, many of the structures that Yu analyzed had a theoretical limit comparable to the conventional limit proven by experiment.

"One of the surprises with this work was discovering just how robust the conventional limit is," Fan said.

It was only when Yu began investigating the behavior of light inside a material of deep subwavelength-scale -- substantially smaller than the wavelength of the light -- that it became evident to him that light could be confined for a longer time, increasing energy absorption beyond the conventional limit at the macroscale.

"The amount of benefit of nanoscale confinement we have shown here really is surprising," said Yu. "Overcoming the conventional limit opens a new door to designing highly efficient solar cells."

Yu determined through numerical simulations that the most effective structure for capitalizing on the benefits of nanoscale confinement was a combination of several different types of layers around an organic thin film.

He sandwiched the organic thin film between two layers of material -- called "cladding" layers -- that acted as confining layers once the light passed through the upper one into the thin film. Atop the upper cladding layer, he placed a patterned rough-surfaced layer designed to send the incoming light off in different directions as it entered the thin film.

By varying the parameters of the different layers, he was able to achieve a 12-fold increase in the absorption of light within the thin film, compared to the macroscale limit.

Nanoscale solar cells offer savings in material costs, as the organic polymer thin films and other materials used are less expensive than silicon and, being nanoscale, the quantities required for the cells are much smaller.

The organic materials also have the advantage of being manufactured in chemical reactions in solution, rather than needing high-temperature or vacuum processing, as is required for silicon manufacture.

"Most of the research these days is looking into many different kinds of materials for solar cells," Fan said. "Where this will have a larger impact is in some of the emerging technologies; for example, in organic cells."

"If you do it right, there is enormous potential associated with it," Fan said.

Aaswath Raman, a graduate student in applied physics, also worked on the research and is a coauthor of the paper.

The project was supported by funding from the King Abdullah University of Science and Technology, which supports the Center for Advanced Molecular Photovoltaics at Stanford, and by the U.S. Department of Energy.

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Solar Power Goes Viral: Researchers Use Virus to Improve Solar-Cell Efficiency

Solar Power Goes Viral: Researchers Use Virus to Improve Solar-Cell Efficiency

  10:02:00 AM    Science Lover

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Researchers at MIT have found a way to make significant improvements to the power-conversion efficiency of solar cells by enlisting the services of tiny viruses to perform detailed assembly work at the microscopic level.

In this diagram, the M13 virus consists of a strand 
of DNA (the figure-8 coil on the right) attached to a 
bundle of proteins called peptides -- the virus coat 
proteins (the corkscrew shapes in the center) which 
attach to the carbon nanotubes (gray cylinders) 
and hold them in place. A coating of titanium 
dioxide (yellow spheres) attached to dye molecules 
(pink spheres) surrounds the bundle. More of the 
viruses with their coatings are scattered across the 
background. (Credit: Matt Klug, Biomolecular 
Materials Group)

In a solar cell, sunlight hits a light-harvesting material, causing it to release electrons that can be harnessed to produce an electric current. The new MIT research, published online in the journal Nature Nanotechnology, is based on findings that carbon nanotubes -- microscopic, hollow cylinders of pure carbon -- can enhance the efficiency of electron collection from a solar cell's surface.

Previous attempts to use the nanotubes, however, had been thwarted by two problems. First, the making of carbon nanotubes generally produces a mix of two types, some of which act as semiconductors (sometimes allowing an electric current to flow, sometimes not) or metals (which act like wires, allowing current to flow easily). The new research, for the first time, showed that the effects of these two types tend to be different, because the semiconducting nanotubes can enhance the performance of solar cells, but the metallic ones have the opposite effect. Second, nanotubes tend to clump together, which reduces their effectiveness.

And that's where viruses come to the rescue. Graduate students Xiangnan Dang and Hyunjung Yi -- working with Angela Belcher, the W. M. Keck Professor of Energy, and several other researchers -- found that a genetically engineered version of a virus called M13, which normally infects bacteria, can be used to control the arrangement of the nanotubes on a surface, keeping the tubes separate so they can't short out the circuits, and keeping the tubes apart so they don't clump.

The system the researchers tested used a type of solar cell known as dye-sensitized solar cells, a lightweight and inexpensive type where the active layer is composed of titanium dioxide, rather than the silicon used in conventional solar cells. But the same technique could be applied to other types as well, including quantum-dot and organic solar cells, the researchers say. In their tests, adding the virus-built structures enhanced the power conversion efficiency to 10.6 percent from 8 percent -- almost a one-third improvement.

This dramatic improvement takes place even though the viruses and the nanotubes make up only 0.1 percent by weight of the finished cell. "A little biology goes a long way," Belcher says. With further work, the researchers think they can ramp up the efficiency even further.

The viruses are used to help improve one particular step in the process of converting sunlight to electricity. In a solar cell, the first step is for the energy of the light to knock electrons loose from the solar-cell material (usually silicon); then, those electrons need to be funneled toward a collector, from which they can form a current that flows to charge a battery or power a device. After that, they return to the original material, where the cycle can start again. The new system is intended to enhance the efficiency of the second step, helping the electrons find their way: Adding the carbon nanotubes to the cell "provides a more direct path to the current collector," Belcher says.

The viruses actually perform two different functions in this process. First, they possess short proteins called peptides that can bind tightly to the carbon nanotubes, holding them in place and keeping them separated from each other. Each virus can hold five to 10 nanotubes, each of which is held firmly in place by about 300 of the virus's peptide molecules. In addition, the virus was engineered to produce a coating of titanium dioxide (TiO2), a key ingredient for dye-sensitized solar cells, over each of the nanotubes, putting the titanium dioxide in close proximity to the wire-like nanotubes that carry the electrons.

The two functions are carried out in succession by the same virus, whose activity is "switched" from one function to the next by changing the acidity of its environment. This switching feature is an important new capability that has been demonstrated for the first time in this research, Belcher says.

In addition, the viruses make the nanotubes soluble in water, which makes it possible to incorporate the nanotubes into the solar cell using a water-based process that works at room temperature.

Prashant Kamat, a professor of chemistry and biochemistry at Notre Dame University who has done extensive work on dye-sensitized solar cells, says that while others have attempted to use carbon nanotubes to improve solar cell efficiency, "the improvements observed in earlier studies were marginal," while the improvements by the MIT team using the virus assembly method are "impressive."

"It is likely that the virus template assembly has enabled the researchers to establish a better contact between the TiO2 nanoparticles and carbon nanotubes. Such close contact with TiO2 nanoparticles is essential to drive away the photo-generated electrons quickly and transport it efficiently to the collecting electrode surface."

Kamat thinks the process could well lead to a viable commercial product: "Dye-sensitized solar cells have already been commercialized in Japan, Korea and Taiwan," he says. If the addition of carbon nanotubes via the virus process can improve their efficiency, "the industry is likely to adopt such processes."

Belcher and her colleagues have previously used differently engineered versions of the same virus to enhance the performance of batteries and other devices, but the method used to enhance solar cell performance is quite different, she says.

Because the process would just add one simple step to a standard solar-cell manufacturing process, it should be quite easy to adapt existing production facilities and thus should be possible to implement relatively rapidly, Belcher says.

The research team also included Paula Hammond, the Bayer Professor of Chemical Engineering; Michael Strano, the Charles (1951) and Hilda Roddey Career Development Associate Professor of Chemical Engineering; and four other graduate students and postdoctoral researchers. The work was funded by the Italian company Eni, through the MIT Energy Initiative's Solar Futures Program.

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Inkjet Printing Could Change the Face of Solar Energy Industry

Inkjet Printing Could Change the Face of Solar Energy Industry

  9:33:00 AM    Science Lover

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Inkjet printers, a low-cost technology that in recent decades has revolutionized home and small office printing, may soon offer similar benefits for the future of solar energy.

Solar cell. This scanning electron microscope, 
cross-sectional image shows the various compounds 
of a new chalcopyrite solar cell only a few microns
thick, which can be created much less expensively with
inkjet printing. (Credit: Oregon State University)

Engineers at Oregon State University have discovered a way for the first time to create successful "CIGS" solar devices with inkjet printing, in work that reduces raw material waste by 90 percent and will significantly lower the cost of producing solar energy cells with some very promising compounds.

High performing, rapidly produced, ultra-low cost, thin film solar electronics should be possible, scientists said.

The findings have been published in Solar Energy Materials and Solar Cells, a professional journal, and a patent applied for on the discovery. Further research is needed to increase the efficiency of the cell, but the work could lead to a whole new generation of solar energy technology, researchers say.

"This is very promising and could be an important new technology to add to the solar energy field," said Chih-hung Chang, an OSU professor in the School of Chemical, Biological and Environmental Engineering. "Until now no one had been able to create working CIGS solar devices with inkjet technology."

Part of the advantage of this approach, Chang said, is a dramatic reduction in wasted material. Instead of depositing chemical compounds on a substrate with a more expensive vapor phase deposition -- wasting most of the material in the process -- inkjet technology could be used to create precise patterning with very low waste.

"Some of the materials we want to work with for the most advanced solar cells, such as indium, are relatively expensive," Chang said. "If that's what you're using you can't really afford to waste it, and the inkjet approach almost eliminates the waste."



One of the most promising compounds and the focus of the current study is called chalcopyrite, or "CIGS" for the copper, indium, gallium and selenium elements of which it's composed. CIGS has extraordinary solar efficiency -- a layer of chalcopyrite one or two microns thick has the ability to capture the energy from photons about as efficiently as a 50-micron-thick layer made with silicon.

In the new findings, researchers were able to create an ink that could print chalcopyrite onto substrates with an inkjet approach, with a power conversion efficiency of about 5 percent. The OSU researchers say that with continued research they should be able to achieve an efficiency of about 12 percent, which would make a commercially viable solar cell.

In related work, being done in collaboration with Greg Herman, an OSU associate professor of chemical engineering, the engineers are studying other compounds that might also be used with inkjet technology, and cost even less.

Some approaches to producing solar cells are time consuming, or require expensive vacuum systems or toxic chemicals. OSU experts are working to eliminate some of those roadblocks and create much less costly solar technology that is also more environmentally friendly. New jobs and industries in the Pacific Northwest could evolve from such initiatives, they say.

If costs can be reduced enough and other hurdles breached, it might even be possible to create solar cells that could be built directly into roofing materials, scientists say, opening a huge new potential for solar energy.

"In summary, a simple, fast, and direct-write, solution-based deposition process is developed for the fabrication of high quality CIGS solar cells," the researchers wrote in their conclusion. "Safe, cheap, and air-stable inks can be prepared easily by controlling the composition of low-cost metal salt precursors at a molecular level."

This work was supported by the Daegu Gyeongbuk Institute of Science and Technology, the U.S. Department of Energy and OSU's University Venture Development Fund, which helps donors receive tax benefits while sponsoring projects that will bring new technology, jobs and economic growth to Oregon.

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Graphene Organic Photovoltaics: Flexible Material Only a Few Atoms Thick May Offer Cheap Solar Power

Graphene Organic Photovoltaics: Flexible Material Only a Few Atoms Thick May Offer Cheap Solar Power

  2:39:00 AM    Science Lover

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A University of Southern California team has produced flexible transparent carbon atom films that the researchers say have great potential for a new breed of solar cells.

A flow of methane and hydrogen gas mixture deposits carbon atoms as graphene on a nickel plate. The graphene later is then transferred to a plastic sheet, which is then incorporated into an organic photo voltaic (OPV) cell. (Credit: USC Viterbi School of Engineering)

"Organic photovoltaic (OPV) cells have been proposed as a means to achieve low cost energy due to their ease of manufacture, light weight, and compatibility with flexible substrates," wrote Chongwu Zhou, a professor of electrical engineering in the USC Viterbi School of Engineering, in a paper recently published in the journal ACS Nano.

The technique described in the article describes progress toward a novel OPV cell design that has significant advantages, particularly in the area of physical flexibility.

A critical aspect of any OPV photo-electronic device is a transparent conductive electrode through which light can couple with active materials to create electricity. The new work indicates that graphene, a highly conductive and highly transparent form of carbon made up of atoms-thick sheets of carbon atoms, has high potential to fill this role.

While graphene's existence has been known for decades, it has only been studied extensively since 2004 because of the difficulty of manufacturing it in high quality and in quantity.

The Zhou lab reported the large scale production of graphene films by chemical vapor deposition three years ago. In this process, the USC engineering team creates ultra thin graphene sheets by first depositing carbon atoms in the form of graphene films on a nickel plate from methane gas.

Then they lay down a protective layer of thermo plastic over the graphene layer, and then dissolve the nickel underneath in an acid bath. In the final step they attach the plastic-protected graphene to a very flexible polymer sheet, which can then be incorporated into a OPV cell.

The USC team has produced graphene/polymer sheets ranging in sizes up to 150 square centimeters that in turn can be used to create dense arrays of flexible OPV cells.

These OPV devices convert solar radiation to electricity, but not as efficiently as silicon cells. The power provided by sunlight on a sunny day is about 1000 watts per meter square. "For every 1000 watts of sunlight that hits a one square meter area of the standard silicon solar cell, 14 watts of electricity will be generated," says Lewis Gomez De Arco, a doctoral student and a member of the team that built the graphene OPVs. "Organic solar cells are less efficient; their conversion rate for that same one thousand watts of sunlight in the graphene-based solar cell would be only 1.3 watts."

But what graphene OPVs lack in efficiency, they can potentially more than make for in lower price and, greater physical flexibility. Gomez De Arco thinks that it may eventually be possible to run printing presses laying extensive areas covered with inexpensive solar cells, much like newspaper presses print newspapers.

"They could be hung as curtains in homes or even made into fabric and be worn as power generating clothing. I can imagine people powering their cellular phone or music/video device while jogging in the sun," he said.

The USC researchers say graphene OPVs would be major advance in at least one crucial area over a rival OPV design, one based on Indium-Tin-Oxide (ITO). In the USC team's tests, ITO cells failed at a very small angle of bending, while the graphene-based cells remained operational after repeated bending at much larger stress angles. This would give the graphene solar cells a decided advantage in some uses, including the printed-on-fabric applications proposed by the USC team.

Zhou and the other researchers on the USC team -- which included Yi Zhang, Cody W. Schlenker, Koungmin Ryu, and Mark E. Thompson in addition to Gomez de Arco -- are excited by the potential for this technology.

Their paper concludes that their approach constitutes a significant advance toward the production of transparent conductive electrodes in solar cells. "CVD graphene meets the most important criteria of abundance, low cost, conductivity, stability, electrode/organic film compatibility, and flexibility that are necessary to replace ITO in organic photovoltaics, which may have important implications for future organic optoelectronic devices."

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A New Way to Use the Sun's Energy

A New Way to Use the Sun's Energy

  1:47:00 AM    Science Lover

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Researchers have demonstrated a new mechanism for converting both sunlight and heat into electricity.

A new type of device that uses both heat and light from the sun should be more efficient than conventional solar cells, which convert only the light into electricity.

Bright heat: Nicholas Melosh has
developed a device for simultaneously
converting the sun’s light and heat into
electricity. Melosh makes and tests the
device in this vacuum chamber in his
lab at Stanford University.
Credit: Technology Review

The device relies on a physical principle discovered and demonstrated by researchers at Stanford University. In their prototype, the energy in sunlight excites electrons in an electrode, and heat from the sun coaxes the excited electrons to jump across a vacuum into another electrode, generating an electrical current. The device could be designed to send waste heat to a steam engine and convert 50 percent of the energy in sunlight into electricity--a huge improvement over conventional solar cells.

The most common silicon solar cells convert about 15 percent of the energy in sunlight into electricity. More than half of the incoming solar energy is lost as heat. That's because the active materials in solar cells can interact with only a particular band of the solar spectrum; photons below a certain energy level simply heat up the cell.

One way to overcome this is to stack active materials on top of one another in a multijunction cell that can use a broader spectrum of light, turning more of it into electrical current instead of heat, for efficiencies up to about 40 percent. But such cells are complex and expensive to make.

Looking for a better way to take advantage of the sun's heat, Stanford's Nicholas Melosh was inspired by highly efficient cogeneration systems that use the expansion of burning gas to drive a turbine and the heat from the combustion to power a steam engine. But thermal energy converters don't pair well with conventional solar devices. The hotter it is, the more efficient thermal energy conversion becomes. Solar cells, by contrast, get less efficient as they heat up. At about 100 °C, a silicon cell won't work well; above 200 °C, it won't work at all.

The breakthrough came when the Stanford researchers realized that the light in solar radiation could enhance energy conversion in a different type of device, called a thermionic energy converter, that's conventionally driven solely by heat. Thermionic converters consist of two electrodes separated by a small space. When the positive electrode, or cathode, is heated, electrons in the cathode get excited and jump across to the negative electrode, or anode, driving a current through an external circuit. These devices have been used to power Russian satellites but haven't found any applications on the ground because they must get very hot, about 1,500 °C, to operate efficiently. The cathode in these devices is typically made of metals such as cesium.

Melosh's group replaced the cesium cathode with a wafer of semiconducting material that can make use of not only heat but also light. When light strikes the cathode, it transmits its energy to electrons in the material in a way that's similar to what happens in a solar cell. This type of energy transfer doesn't happen in the metals used to make these cathodes in the past, but it's typical of semiconductor materials. It doesn't take quite as much heat for these "preëxcited" electrons to jump to the anode, so this new device can operate at lower temperatures than conventional thermionic converters, but at higher temperatures than a solar cell.

The Stanford researchers call this new mechanism PETE, for photon-enhanced thermionic emission. "The light helps lift the energy level of the electrons so that they will flow," says Gang Chen, professor of power engineering at MIT. "It's a long way to a practical device, but this work shows that it's possible," he says.

The Stanford group's prototype, described this month in the journal Nature Materials, uses gallium nitride as the semiconductor. It converts just about 25 percent of the energy in light into electricity at 200 °C, and the efficiency rises with the temperature. Stuart Licht, professor of chemistry at George Washington University, says the process would have an "advantage over solar cells" because it makes use of heat in addition to light. But he cautions: "Additional work will be needed to translate this into a practical, more efficient device."

The Stanford group is now working to do just that. The researchers are testing devices made from materials that are better suited to solar energy conversion, including silicon and gallium arsenide. They're also developing ways of treating these materials so that the device will work more efficiently in a temperature range of 400 °C to 600 °C; solar concentrators would be used to generate such high temperatures from sunlight.

Even at high temperatures, the photon-enhanced thermionic converter will generate more heat than it can use; Melosh says this heat could be coupled to a steam engine for a solar-energy-to-electricity conversion efficiency exceeding 50 percent. These systems are likely to be too complex and expensive for small-scale rooftop installations. But they could be economical for large solar-farm installations, says Melosh, a professor of materials science and engineering. He hopes to have a device ready for commercial development in three years.

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Mimicking Nature, Water-Based Artificial Leaf Produces Electricity

Mimicking Nature, Water-Based Artificial Leaf Produces Electricity

  1:11:00 PM    Science Lover

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A team led by a North Carolina State University researcher has shown that water-gel-based solar devices -- "artificial leaves" -- can act like solar cells to produce electricity. The findings prove the concept for making solar cells that more closely mimic nature. They also have the potential to be less expensive and more environmentally friendly than the current standard-bearer: silicon-based solar cells.

Just as real leaves do, water-gel-based solar devices can act like solar cells to produce electricity, new research shows. (Credit: iStockphoto/Chaikovskiy Igor)

The bendable devices are composed of water-based gel infused with light-sensitive molecules -- the researchers used plant chlorophyll in one of the experiments -- coupled with electrodes coated by carbon materials, such as carbon nanotubes or graphite. The light-sensitive molecules get "excited" by the sun's rays to produce electricity, similar to plant molecules that get excited to synthesize sugars in order to grow, says NC State's Dr. Orlin Velev, Invista Professor of Chemical and Biomolecular Engineering and the lead author of a paper published online in the Journal of Materials Chemistry describing this new generation of solar cells.

Velev says that the research team hopes to "learn how to mimic the materials by which nature harnesses solar energy." Although synthetic light-sensitive molecules can be used, Velev says naturally derived products -- like chlorophyll -- are also easily integrated in these devices because of their water-gel matrix.

Now that they've proven the concept, Velev says the researchers will work to fine-tune the water-based photovoltaic devices, making them even more like real leaves.

"The next step is to mimic the self-regenerating mechanisms found in plants," Velev says. "The other challenge is to change the water-based gel and light-sensitive molecules to improve the efficiency of the solar cells."

Velev even imagines a future where roofs could be covered with soft sheets of similar electricity-generating artificial-leaf solar cells.

"We do not want to overpromise at this stage, as the devices are still of relatively low efficiency and there is a long way to go before this can become a practical technology," Velev says. "However, we believe that the concept of biologically inspired 'soft' devices for generating electricity may in the future provide an alternative for the present-day solid-state technologies."

Researchers from the Air Force Research Laboratory and Chung-Ang University in Korea co-authored the study. The study was funded by the Air Force Research Laboratory and the U.S. Department of Energy. The work is part of NC State's universitywide nanotechnology program, Nano@NC State.

NC State's Department of Chemical and Biomolecular Engineering is part of the university's College of Engineering.

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Solar Power Without Solar Cells: A Hidden Magnetic Effect of Light Could Make It Possible

Solar Power Without Solar Cells: A Hidden Magnetic Effect of Light Could Make It Possible

  9:05:00 AM    Science Lover

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A dramatic and surprising magnetic effect of light discovered by University of Michigan researchers could lead to solar power without traditional semiconductor-based solar cells.

Researchers have discovered a dramatic and surprising magnetic effect of light that could lead to solar power without traditional semiconductor-based solar cells. (Credit: © Sean Gladwell / Fotolia)

The researchers found a way to make an "optical battery," said Stephen Rand, a professor in the departments of Electrical Engineering and Computer Science, Physics and Applied Physics.

In the process, they overturned a century-old tenet of physics.

"You could stare at the equations of motion all day and you will not see this possibility. We've all been taught that this doesn't happen," said Rand, an author of a paper on the work published in the Journal of Applied Physics. "It's a very odd interaction. That's why it's been overlooked for more than 100 years."

Light has electric and magnetic components. Until now, scientists thought the effects of the magnetic field were so weak that they could be ignored. What Rand and his colleagues found is that at the right intensity, when light is traveling through a material that does not conduct electricity, the light field can generate magnetic effects that are 100 million times stronger than previously expected. Under these circumstances, the magnetic effects develop strength equivalent to a strong electric effect.

"This could lead to a new kind of solar cell without semiconductors and without absorption to produce charge separation," Rand said. "In solar cells, the light goes into a material, gets absorbed and creates heat. Here, we expect to have a very low heat load. Instead of the light being absorbed, energy is stored in the magnetic moment. Intense magnetization can be induced by intense light and then it is ultimately capable of providing a capacitive power source."

What makes this possible is a previously undetected brand of "optical rectification," says William Fisher, a doctoral student in applied physics. In traditional optical rectification, light's electric field causes a charge separation, or a pulling apart of the positive and negative charges in a material. This sets up a voltage, similar to that in a battery. This electric effect had previously been detected only in crystalline materials that possessed a certain symmetry.

Rand and Fisher found that under the right circumstances and in other types of materials, the light's magnetic field can also create optical rectification.

"It turns out that the magnetic field starts curving the electrons into a C-shape and they move forward a little each time," Fisher said. "That C-shape of charge motion generates both an electric dipole and a magnetic dipole. If we can set up many of these in a row in a long fiber, we can make a huge voltage and by extracting that voltage, we can use it as a power source."

The light must be shone through a material that does not conduct electricity, such as glass. And it must be focused to an intensity of 10 million watts per square centimeter. Sunlight isn't this intense on its own, but new materials are being sought that would work at lower intensities, Fisher said.

"In our most recent paper, we show that incoherent light like sunlight is theoretically almost as effective in producing charge separation as laser light is," Fisher said.

This new technique could make solar power cheaper, the researchers say. They predict that with improved materials they could achieve 10 percent efficiency in converting solar power to useable energy. That's equivalent to today's commercial-grade solar cells.

"To manufacture modern solar cells, you have to do extensive semiconductor processing," Fisher said. "All we would need are lenses to focus the light and a fiber to guide it. Glass works for both. It's already made in bulk, and it doesn't require as much processing. Transparent ceramics might be even better."

In experiments this summer, the researchers will work on harnessing this power with laser light, and then with sunlight.

The paper is titled "Optically-induced charge separation and terahertz emission in unbiased dielectrics." The university is pursuing patent protection for the intellectual property.

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Improving Photosynthesis? Solar Cells Beat Plants at Harvesting Sun's Energy, for Now

Improving Photosynthesis? Solar Cells Beat Plants at Harvesting Sun's Energy, for Now

  6:50:00 PM    Science Lover

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In a head-to-head battle of harvesting the sun's energy, solar cells beat plants, according to a new paper in Science. But scientists think they can even up the playing field, says researcher David Kramer at Michigan State University.

RuBisCO crucial photosynthetic enzyme sometimes reacts 
with oxygen rather than carbon, then goes through a 
long, complicated and energy-expensive process called 
photorespiration just to recover the carbon and get it back 
to the starting line. Scientists are trying to fix the problem by 
stealing ideas from C4 plants. C4 plants (right) prevent 
RuBisCO from binding oxygen by concentrating carbon 
dioxide in special photosynthetic cells called bundle-sheath 
cells. The high concentrations of carbon dioxide in these 
cells suppress oxygen binding, allowing RuBisCO to work 
more efficiently. (Credit: Viten, a service of the 
Norwegian Centre for Science Education)

Plants are less efficient at capturing the energy in sunlight than solar cells mostly because they have too much evolutionary baggage. Plants have to power a living thing, whereas solar cells only have to send electricity down a wire. This is a big difference because if photosynthesis makes a mistake, it makes toxic byproducts that kill the organism. Photosynthesis has to be conservative to avoid killing the organisms it powers.

"This is critical since it's the process that powers all of life in our ecosystem," said Kramer, a Hannah Distinguished Professor of Photosynthesis and Bioenergetics. "The efficiency of photosynthesis, and our ability to improve it, is critical to whether the entire biofuels industry is viable."

The annually averaged efficiency of photovoltaic electrolysis based on silicon semiconductors to produce fuel in the form of hydrogen is about 10 percent, while a plant's annually averaged efficiency using photosynthesis to form biomass for fuel is about 1 or 2 percent.

Plants, following the path of evolution, are primarily interested in reproducing and repairing themselves. The efficiency at which they produce stored solar energy in biomass is secondary.

Still, things can change.

Just as early Native Americans manipulated skinny, non-nutritious Teosinte into fat, juicy kernel corn, today's plants can be manipulated to become much better sources of energy.

Researcher Arthur J.Nozik, a NREL senior research fellow, and Senior Scientist Mark Hanna working at DOE's National Renewable Energy Laboratory (NREL), recently demonstrated how a multi-junction, tandem solar cell for water splitting to produce hydrogen can provide higher efficiency -- more than 40 percent -- by using multiple semiconductors and/or special photoactive organic molecules with different band gaps arranged in a tandem structure.

The coupling of different materials with different gaps means photons can be absorbed and converted to energy over a wider range of the solar spectrum.

"In photovoltaics, we know that to increase power conversion efficiency you have to have different band gaps (i.e., colors) in a tandem arrangement so they can more efficiently use different regions of the solar spectrum," Nozik said. "If you had the same gap, they would compete with each other and both would absorb the same photon energies and not enhance the solar conversion efficiency."

Photosynthesis does use two gaps based on chlorophyll molecules to provide enough energy to drive the photosynthesis reaction. But the two gaps have the same energy value, which means they don't help each other to produce energy over a wider stretch of the spectrum of solar light and enhance conversion efficiency.

Furthermore, most plants do use the full intensity of sunlight but divert some of it to protect the plant from damage. Whereas photovoltaics use the second material to gain that photoconversion edge, plants do not, Nozik noted.

One of NREL's roles at the DOE workshop was to help make it clear how the efficiency of photosynthesis could be improved by re-engineering the structure of plants through modern synthetic biology and genetic manipulation based on the principles of high efficiency photovoltaic cells, Nozik said. In synthetic biology plants can be built from scratch, starting with amino acid building blocks, allowing the formation of optimum biological band gaps.

The newly engineered plants would be darker, incorporating some biological pigments in certain of nature's flora that would be able to absorb photons in the red and infrared regions of the solar spectrum.

As plants store more solar energy efficiently, they potentially could play a greater role as alternative renewable fuel sources. The food that plants provide also would get a boost. And that would mean less land would be required to grow an equivalent amount of food.

The new information in the Science manuscript will help direct the development of new plants that have a better propensity for reducing carbon dioxide to biomass. This could spur exploration of blue algae, which not only comprise about one quarter of all plant life, but are ideal candidates for being genetically engineered into feedstock, because they absorb light from an entirely different part of the spectrum compared to most other plants.

"It would be the biological equivalent of a tandem photovoltaic cell," said Robert Blankenship, one of the lead authors in the Science paper who studies photosynthesis at Washington University in St. Louis. "And those can have very high efficiencies."

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